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Basic knowledge of electromagnetic relay

Definition of electromagnetic relay

An electromagnetic relay is an electrically controlled electromechanical component that uses electromagnetic effects to realize automatic switching devices for circuit control. It can operate the closing or opening of contacts by controlling the on and off of the coil, thereby realizing the connection or disconnection of the circuit.

The core function of an electromagnetic relay is to use weak current to control strong current and achieve electrical isolation. This makes it play an important role in automatic control systems and is widely used in industrial control, household appliances, communication equipment and other fields

Working principle

The working principle of electromagnetic relay is based on the law of electromagnetic induction:

When the coil is energized, an electromagnetic field is generated.

The electromagnetic field attracts the armature, overcoming the spring force to move the armature.

The armature drives the moving contacts, changing the contact state (closed or open).

When the coil is de-energized, the electromagnetic field disappears, and the spring force resets the armature.

The contacts return to their initial state.

Electromagnetic relay

Main technical parameters

ParameterDescription
Rated Coil VoltageStandard voltage for normal relay operation
Coil ResistanceDC resistance of the relay coil
Pick-up VoltageMinimum voltage required for reliable relay activation
Pick-up CurrentMinimum current required for reliable relay activation
Drop-out VoltageMaximum voltage at which the relay reliably releases (typically 10-50% of pick-up voltage)
Drop-out CurrentMaximum current at which the relay reliably releases
Contact Switching VoltageMaximum voltage the relay contacts can switch
Contact Switching CurrentMaximum current the relay contacts can switch
Contact ResistanceResistance between normally closed contact and moving contact (should be 0); between normally open contact and moving contact (should be infinite)
Operate TimeTime from application of control signal to completion of contact action
Release TimeTime from removal of control signal to contacts returning to initial state
Mechanical LifeNumber of operations the relay can reliably perform under no-load conditions
Electrical LifeNumber of operations the relay can reliably perform under rated load conditions

Electromagnetic relay contact types

Normally open contact

  • When the Electromagnetic relay coil is not energized, the contact is in the open state
  • The yellow circle at the bottom of the figure indicates the normally open contact

Normal closed contact

  • When the relay coil is not energized, the contact is in the closed state
  • The red circle at the bottom of the figure indicates the normally closed contact

Common contact

  • Can be used with normally open or normally closed contacts
  • Not clearly marked in the figure, but usually exists between normally open and normally closed contacts

Change-over contact

  • Contains a common contact, a normally open contact and a normally closed contact
  • Can achieve single-pole double-throw function

The contact configuration of the relay is usually:

  • Single-pole single-throw: only one set of normally open or normally closed contacts
  • Single-pole double-throw: one set of normally open and one set of normally closed contacts
  • Double-pole single-throw: two sets of independent normally open or normally closed contacts
  • Double-pole double-throw: two sets of independent change-over contacts
HW-L4C-P Electromagnetic relay

Precautions for using Electromagnetic relay

Pay attention to parameter matching when selecting:

  • The coil voltage must match the control circuit voltage
  • The contact capacity must be greater than the load current
  • The working environment temperature must be within the allowable range of the Electromagnetic relay

Correct wiring:

  • Pay attention to the positive and negative polarity of the coil wiring
  • The contact wiring must distinguish between normally open and normally closed contacts
  • The wiring must be firm to avoid virtual connection

Pay attention to electrical isolation:

  • The control circuit and the load circuit must be electrically isolated
  • Circuits of different voltage levels must be isolated

Protective measures:

  • Install a protection diode to suppress the reverse electromotive force of the coil
  • Add an RC absorption circuit to protect the contacts during high-frequency switching
  • Dust-proof, moisture-proof, vibration-proof and other measures

Regular inspection and maintenance:

  • Check whether the contacts are oxidized or ablated
  • Measure whether the coil resistance is normal
  • Clean the dust on the surface of the relay

Service life:

  • Pay attention to the electrical life and mechanical life
  • Appropriate derating should be used in occasions with frequent actions

Avoid overload:

  • Do not exceed the rated voltage and current
  • Pay attention to the impact of impact current on the contacts

Installation location:

  • Keep away from heat sources and strong magnetic fields
  • Leave gaps when multiple relays are installed side by side

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